EPOLOCK 6100

EPOLOCK 6100 is a precisely engineered, two-part epoxy adhesive formulated with a silicon-containing steel alloy reinforcement. Designed for robust repair, restoration, and protection of metal components in demanding industrial applications, this product represents a smart and efficient alternative to traditional methods like hot welding. It creates a strong molecular bond with the metal surface, exhibiting properties similar to the base metal after full curing. Thanks to its advanced formulation and near-zero shrinkage, EPOLOCK 6100 maintains the precise geometric dimensions of parts, guaranteeing stable and long-lasting performance even under harsh operating conditions – including temperature fluctuations, pressure variations, mechanical loads, and wear.

Product Properties

Complete Machinability: Can be machined with high precision after final curing, including turning, drilling, milling, and reaming.
Cold Repair & No Heat Required: Eliminates risks associated with hot welding and prevents thermal stresses in parts.
Exceptional Adhesion to Metals: Creates a powerful molecular bond with steel, aluminum, cast iron, bronze, and other alloys.
High Compressive & Mechanical Strength: Ideal for repairing heavy-duty parts and rebuilding hydraulic rams.
Near-Zero Shrinkage: Ensures dimensional stability of the part and prevents stress at the repair location.
Excellent Chemical & Wear Resistance: Resistant to a wide range of industrial chemicals, oils, and solvents, extending component life.
Easy Application & High Fillability: Easily applied and capable of filling gaps and holes up to 25mm without sagging.”

Description

EPOLOCK 6100 offers a comprehensive solution for a wide range of industrial repairs.

Rotating Equipment:

Repairing and restoring corroded and damaged shafting
Repairing and rebuilding bearing and bushing (bearing housings)
Repairing and restoring keyways
Repairing and rebuilding cracked pump and valve casings
Repairing scored hydraulic rams

Stationary Equipment:

Repairing and restoring damaged flange surfaces (flanges)
Repairing cracks in cylinder blocks and motor casings
Sealing leaks in welds, tanks, and pipelines
Repairing damaged hydraulic pistons

General & Structural Repairs:

Filling voids caused by corrosion and cavitation
Cold-joining metal sheets
Restoring worn-out rollers
Manufacturing custom-shaped supports

Traditional repair methods, such as welding, are often costly, time-consuming, and carry safety risks (hot work) and thermal stresses on the component. EPOLOCK 6100 provides a modern solution, eliminating these challenges. Simply applied at room temperature, it requires no complex equipment and quickly restores damaged equipment back to operational service through a permanent bond.”

Key changes and considerations:

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EPOLOCK6100

Industrial Records & Certifications

MESC 8897836502 – System-Wide Catalog Code (Ministry of Petroleum) – Official Vendor of the Ministry of Petroleum – Holding Knowledge-Based and NanoScale Certificates – Successfully Operated for 4 Years in the Fifth and Eighth Refineries of the South Pars Southern Gas Field Complex

Purchased and Used by Companies…

First Refinery of the South Pars Southern Gas Field Complex, South Pars Petrochemical Company, South Pars Zagros Gas Development Company, Star of the Persian Gulf Development Company, National Iranian Oil & Gas Company, Bushehr Atomic Power Plant, and other affiliated industrial units of the Ministry of Petroleum.